61 Battery Manufacturing Industry Statistics on Capacity, Costs and Supply Chains

Battery manufacturing is expanding faster than demand in some markets, while production and materials remain geographically concentrated. The following statistics distinguish nameplate capacity, installed demand, observed results, estimates and conditional forecasts across 2023–2030.

Key Battery Manufacturing Industry Statistics

These are the most useful headline figures for understanding the industry:

  • In 2024, global battery-cell nameplate capacity exceeded 3 TWh annually.
  • In 2024, global battery manufacturing capacity was about three times EV and battery-storage demand.
  • In 2024, annual global battery demand surpassed 1 TWh across EVs and other applications.
  • In 2024, China held about 85% of global battery manufacturing capacity.
  • In 2024, Chinese producers owned more than 75% of global battery capacity.
  • In 2024, U.S. battery manufacturing capacity grew almost 50% year on year.
  • In 2024, the European Union increased battery manufacturing capacity by 10%.
  • In 2024, LFP batteries represented nearly half of the global EV battery market by capacity.
  • In 2024, LFP batteries were nearly 30% cheaper per kWh than NMC batteries.
  • In 2023, LFP supplied more than 40% of global EV battery demand by capacity.
  • In 2023, China represented nearly 90% of global cathode-active-material capacity.
  • In 2023, China represented more than 97% of global anode-active-material capacity.
  • In 2024, the Democratic Republic of the Congo accounted for almost two-thirds of world cobalt mining.
  • In 2024, average battery-pack prices for battery-electric cars fell below $100 per kWh.
  • By December 2024, U.S. battery supply-chain companies had announced more than $150 billion in investment since 2021.
  • By December 2024, the U.S. cell-manufacturing pipeline exceeded 1,100 GWh per year.
  • By December 2024, U.S. federal agencies had provided more than $33 billion in direct battery-industry investment.

Contents

Global Battery Manufacturing Capacity, Demand and Production Growth

Capacity figures generally refer to battery-cell nameplate or installed manufacturing capacity. Demand and chemistry shares can instead refer to batteries installed in vehicles sold, so these populations should not be treated as interchangeable.

The International Energy Agency reported that global battery-cell manufacturing capacity grew almost 30% in 2024 and exceeded 3 TWh of annual capacity. The IEA also estimated that capacity was about three times EV and battery-storage demand, while annual global battery demand surpassed 1 TWh in 2024. Electric vehicle batteries – Global EV Outlook 2025

Measure Period and geography Reported statistic
EV battery demand growth 2024, China More than 30% year on year
EV battery demand growth 2024, United States 20% year on year
Electric-car sales 2024, global 17 million, up 25%
Battery-cell manufacturing capacity growth 2024, global Almost 30% year on year
Annual cell capacity 2024, global More than 3 TWh

China’s EV battery demand grew by more than 30% in 2024, compared with 20% in the United States. Electric-car sales rose 25% globally to 17 million, a demand driver rather than a direct measure of battery output. The battery industry has entered a new phase

Emerging markets and developing economies excluding China reached nearly 5% of global EV battery demand in 2024. Under the IEA’s STEPS scenario, that share is forecast to double to 10% by 2030, while the U.S. share is projected to decline from about 13% in 2024 to below 10% in 2030. Electric vehicle batteries – Global EV Outlook 2025

Regional Battery Manufacturing Capacity and Supply-Chain Concentration

Manufacturing is spreading geographically, but ownership and production remain concentrated. Regional capacity statistics below describe nameplate capacity unless otherwise stated.

Geography or owner 2024 result Conditional outlook
China About 85% of global capacity; Chinese producers owned over 75% About two-thirds of global capacity in 2030 under committed projects
United States Capacity grew almost 50% Not specified in the cited outlook
European Union Capacity grew 10% Chinese producers could exceed 30% of EU capacity in 2030
India More than 5 GWh/year of plants opened Not specified
Indonesia More than 10 GWh/year of plants opened Not specified

China held about 85% of global battery manufacturing capacity in 2024, and more than 75% was owned by Chinese producers. The IEA’s committed-project scenario places China at about two-thirds of global capacity in 2030, rather than indicating an end to concentration. Electric vehicle batteries – Global EV Outlook 2025

U.S. capacity grew almost 50% in 2024, with Korean companies accounting for nearly 70% of that growth. EU capacity increased 10%, while India and Indonesia opened plants totaling more than 5 GWh/year and more than 10 GWh/year, respectively. The battery industry has entered a new phase

Committed projects could lift global capacity from 3.3 TWh in 2024 to about 6.5 TWh by 2030. Including all announcements could raise capacity above 9 TWh, but that higher figure includes projects with greater uncertainty. Electric vehicle batteries – Global EV Outlook 2025

Korean manufacturers outside Korea could exceed 1.1 TWh of capacity by 2030 if announced projects are completed. In the EU, Korean producers held about 85% of capacity in 2024; their share could fall to nearly 30% by 2030, while Chinese producers’ share could rise from below 10% to above 30%. Electric vehicle batteries – Global EV Outlook 2025

Battery Chemistry Shares, Energy Density and Manufacturing Costs

Chemistry statistics measure different populations: some describe battery capacity installed in vehicles, while others describe EV sales or domestic demand. The IEA’s 2024 chemistry chart excludes two- and three-wheelers and stockpiling and uses assumptions for commercial vehicles.

LFP batteries made up nearly half of the global EV battery market by capacity in 2024 and were nearly 30% cheaper per kWh than NMC batteries. LFP met nearly three-quarters of China’s domestic battery demand, while its U.S. EV share remained below 10%. Electric vehicle batteries – Global EV Outlook 2025

Chemistry measure Period and geography Statistic
LFP share of EV battery demand 2023, global More than 40% by capacity
LFP share of EV sales 2023, China About two-thirds
LFP share of EV sales 2023, Europe and United States Below 10%
LFP price versus NMC 2024, global Nearly 30% cheaper per kWh
EU LFP adoption 2024, European Union Up about 90%; exceeded 10%

In 2023, LFP supplied more than 40% of global EV demand by capacity, and about two-thirds of EV sales in China used LFP chemistry. LFP shares in EV sales in Europe and the United States remained below 10%. Trends in electric vehicle batteries – Global EV Outlook 2024

EU LFP adoption grew about 90% for the second consecutive year and exceeded 10% in 2024. These adoption figures are based on battery capacity in the EU EV market, not all battery applications. Electric vehicle batteries – Global EV Outlook 2025

Battery Materials and Component Manufacturing Concentration

Upstream manufacturing is more concentrated than the broad geography of vehicle markets. Installed capacity for active materials is not the same measure as cell capacity or mine production.

Material or component Period and geography Concentration statistic
Cathode active materials 2023, China Nearly 90% of global installed capacity
Anode active materials 2023, China More than 97% of global installed capacity
LFP production 2023, China Almost 100% of production capacity
NMC and other nickel chemistries 2023, China More than three-quarters of installed capacity
Cobalt mining 2024, DRC Almost two-thirds of world mining
Cobalt refining 2024, China Three-quarters globally
Graphite mining and refining 2024, China 80% mining; over 90% refining

China represented nearly 90% of global installed cathode-active-material manufacturing capacity and over 97% of anode-active-material capacity in 2023. It also held almost 100% of LFP production capacity and more than three-quarters of installed capacity for NMC and other nickel-based chemistries. Trends in electric vehicle batteries – Global EV Outlook 2024

The Democratic Republic of the Congo accounted for almost two-thirds of world cobalt mining in 2024, while China handled three-quarters of global cobalt refining. China also accounted for 80% of graphite mining and over 90% of graphite refining used for battery anodes; mining and refining are separate measures. Electric vehicle batteries – Global EV Outlook 2025

Battery Prices, Investment and Manufacturing Economics

Price comparisons are not interchangeable across applications or regions. The IEA’s 2024 price figures are volume-weighted average lithium-ion pack prices across sectors, and chemistry and regional comparisons can contain different product mixes.

The average battery-pack price for a battery-electric car fell below $100 per kWh in 2024. Average battery prices in China fell nearly 30%, and Chinese batteries were reported as over 30% cheaper than European batteries and over 20% cheaper than North American batteries. The battery industry has entered a new phase

Cost measure Period and geography Statistic
Average EV battery-pack price 2024, global Below $100/kWh
Average battery-price change 2024, China Down nearly 30% year on year
Battery price comparison 2024, China versus Europe China over 30% cheaper
Battery price comparison 2024, China versus North America China over 20% cheaper
Average pack-price change 2022–2023, global Down almost 14%
NMC premium over LFP 2023, global Less than 25%

Between 2022 and 2023, volume-weighted average lithium-ion pack prices fell almost 14% globally. NMC batteries were less than 25% more expensive than LFP equivalents in 2023, down from a 50% premium in 2021. Trends in electric vehicle batteries – Global EV Outlook 2024

When material costs were assumed equal, U.S. battery-cell production cost was nearly 20% higher than China’s in 2023. The comparison excludes regional material-price differences, which may widen the gap. Trends in electric vehicle batteries – Global EV Outlook 2024

U.S. Battery Manufacturing Projects, Jobs and Public Funding

U.S. project figures describe announcements, pipelines, selections or financing at different stages. They are not equivalent to realized production, spending or employment.

By December 2024, U.S. battery supply-chain companies had announced more than $150 billion of investment since 2021. The projects could create more than 100,000 manufacturing jobs, while the cell-manufacturing project pipeline exceeded 1,100 GWh/year. Four Year Review of Supply Chains for the Advanced Batteries Sector

The U.S. pipeline was estimated to supply about 11–17 million light-duty EVs per year, using a DOE conversion assumption of 65–100 kWh per EV pack. This is a supply equivalence, not a forecast of sales. Four Year Review of Supply Chains for the Advanced Batteries Sector

U.S. public-support measure Period Amount or scope
Direct federal battery-industry investment 2021–December 2024 More than $33 billion
DOE materials-processing and manufacturing projects By December 2024 About $5 billion; about 40 projects
DOE Loan Programs Office closed loans 2022–December 2024 About $5.5 billion
Conditional DOE loan commitments By December 2024 $22 billion
Tech Hubs investment By December 2024 More than $66 million

Federal agencies provided more than $33 billion in direct battery-industry investment through grants, conditional loans and investment tax credits. DOE committed approximately $5 billion to approximately 40 battery-materials processing and manufacturing projects, while its Loan Programs Office closed approximately $5.5 billion in battery-related loans since the start of 2022 and had another $22 billion in conditional commitments. Four Year Review of Supply Chains for the Advanced Batteries Sector

The Export-Import Bank approved up to $50 million for ESS Inc. and up to $51 million for Electrovaya USA. DOE also invested more than $66 million in Tech Hubs in New York, Nevada and South Carolina; these figures include support beyond factory construction alone. Four Year Review of Supply Chains for the Advanced Batteries Sector

On December 19, 2024, DOE selected 11 next-generation battery-manufacturing projects for $25 million in funding negotiations. By December 2024, DOE had announced over $3 billion for selected projects to boost domestic advanced-battery and battery-material production, including three smart-manufacturing platform projects at $2.6 million each; selection for negotiation was not a final funding commitment. U.S. Department of Energy Selects 11 Projects to Advance Domestic Manufacturing of Next-Generation Batteries

Table of contents